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RVF立式全自動(dòng)壓濾機(jī)    RVF vertical automatic filter press

RVF立式全自動(dòng)壓濾機(jī) RVF vertical automatic filter press

描述


 
1、設(shè)備簡介:
Equipment introduction
       
RVF立式全自動(dòng)壓濾機(jī)是一種高效、節(jié)能、自動(dòng)化程度高的固液分離設(shè)備。廣泛應(yīng)用在礦山、冶金、化工、醫(yī)藥、食品等行業(yè)。各設(shè)備利用泵的壓力、物料的重力以及氣壓或水壓的作用,在濾布兩側(cè)形成壓差,從而實(shí)現(xiàn)高效固液分離。    
       RVF vertical automatic filter press is a kind of high efficiency, energy saving, high degree of automation solid-liquid separation equipment. Widely used in mining, metallurgy, chemical industry, medicine, food and other industries. Each device uses the pressure of the pump, the gravity of the material, and the action of air or water pressure to form a pressure difference on both sides of the filter cloth, so as to achieve efficient solid-liquid separation.

設(shè)備特點(diǎn):
Equipment features:

        1) 濾板層疊式結(jié)構(gòu),采用導(dǎo)向裝置,運(yùn)行平穩(wěn);
        1) Filter plate laminated structure, using a guide device. Smooth operation;
        2) 過濾,擠壓,洗滌,干燥,卸料,濾布再生整個(gè)運(yùn)行過程可連續(xù)自動(dòng)完成;
        2) Filtration, extrusion, washing, drying, unloading, filter cloth regeneration the whole operation process can be completed continuously and automatically;
        3) 對各種粘細(xì)物料及要求濾餅含濕低的場合效果尤為顯著;
        3) The effect is particularly significant for all kinds of viscous materials and occasions requiring low moisture content of filter cake;
        4) 動(dòng)力機(jī)構(gòu)采用液壓控制,設(shè)備運(yùn)行可靠;
        4) The power mechanism adopts hydraulic control, and the equipment runs reliably;
        5) 采用PLC+觸摸屏+自動(dòng)閥門控制,具有操作靈活,簡便等特點(diǎn)。降低了生產(chǎn)成本和勞動(dòng)強(qiáng)度;
        5) PLC+ touch screen + automatic valve control, with flexible operation, simple and so on. The production cost and labor intensity is reduced;
        6) 結(jié)構(gòu)緊湊,占地面積小,使用壓力大,工作效率高;
       6) Compact structure, small footprint, large pressure, high work efficiency;

設(shè)備工藝圖:
Equipment process drawing:

 

2、應(yīng)用范圍:
     Application range:

     目前已廣泛應(yīng)用于礦山精礦及尾礦脫水,冶煉、化工行業(yè)氧化物、電解渣、浸出渣、爐渣的脫水及環(huán)保污水污泥廢酸處理等。
     At present, it has been widely used in mine concentrate and tailings dehydration, smelting, chemical industry oxide, electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludge waste acid treatment.

 
3、技術(shù)指標(biāo):
       工作原理:
       Working principle:
1) 過濾階段:當(dāng)過濾板框關(guān)閉后,料漿經(jīng)過料漿管被泵入濾腔。濾液透過濾布進(jìn)入濾液腔,再經(jīng)濾液軟管到達(dá)濾液總管后排出;同時(shí),濾腔內(nèi)形成濾餅。
1) Filtration stage: When the filter plate frame is closed, the slurry is pumped into the filter chamber through the slurry tube. The filtrate enters the filtrate chamber through the filter cloth, and then exits the filtrate main pipe through the filtrate hose. At the same time, the filter cake is formed in the filter chamber.
 

                    過濾階段Filtration stage
2) 擠壓階段:高壓水通過高壓水軟管進(jìn)入隔膜上腔,使隔膜向?yàn)V餅擠壓,從而將濾餅中的液體擠出。
2) Extrusion stage: High-pressure water enters the upper chamber of the diaphragm through the high-pressure water hose, so that the diaphragm is squeezed to the filter cake, and finally the liquid in the filter cake is squeezed out.
 

                     擠壓階段Extrusion stage
3) 洗滌階段:洗滌液經(jīng)過料漿管被泵送到過濾腔;再穿過濾餅和濾布后流入排放管
3) Washing stage: The washing liquid is pumped to the filter chamber through the slurry tube; Then it passes through the filter cake and filter cloth into the discharge pipe.
 

                         洗滌階段Washing stag
4) 空氣干燥:通過濾餅的氣流攜帶水氣,最大限度降低濾餅水份,同時(shí)排空濾液腔。
4) Air drying: The air flow through the filter cake carries water, minimizes the filter cake moisture, and emptying the filtrate chamber.
 


                                                           空氣干燥Air dryin

5) 濾餅排放:當(dāng)干燥過程完成后,組件打開,驅(qū)動(dòng)機(jī)構(gòu)帶動(dòng)濾布運(yùn)行,濾餅隨布從兩邊卸出。
5) Filter cake discharge: When the drying process is completed, the component is opened. The driving mechanism drives the filter cloth to run, and the filter cake is discharged from both sides with the cloth.
 


        
                          濾餅排放Cake discharg


4、設(shè)計(jì)選型指南:
     Selection Guide:
       由主機(jī);液壓站;水站;氣水混合恒壓反沖洗系統(tǒng)、控制系統(tǒng)等組成。
       It is composed of main engine, hydraulic station, water station, gas-water mixed constant pressure backwashing system, control system and etc.


 
1 底壓板
2 立柱
3 快速反應(yīng)缸
4 頂壓板
5 上層框架
6 濾布輸送裝置和濾餅槽
7 板框組
8 輥?zhàn)?/td>
9 管路
10 導(dǎo)向塊
11 液壓裝置
12 控制柜
13 閥門
14 濾布
16 液壓管路
17 側(cè)保護(hù)罩和維修平臺

HVPF立式壓濾機(jī)外型尺寸圖及技術(shù)參數(shù)


 
型 號 過濾面積 (m2) 外形尺寸( L×W×H)(m) 濾框數(shù)量 (塊) 重 量
(噸)
HVPF-1 1 2.5×1.5×2.0 2 6
HVPF-2 2 2.5×1.5×2.2 4 7
HVPF-3 3 3.65×2.5×2.2 2 11
HVPF-6 6 3.65×2.5×2.3 4 12
HVPF-9 9 3.65×2.5×2.5 6 13
HVPF-12 12 3.65×2.5×2.7 8 14
HVPF-15 15 5.1×3.0×3.0 6 28
HVPF-20 20 5.1×3.0×3.3 8 29
HVPF-25 25 5.1×3.0×3.7 10 32
HVPF-30 30 5.1×3.0×4.1 12 33
HVPF-35 35 5.1×3.0×4.5 14 34
HVPF-40 40 5.1×3.0×4.8 16 38
HVPF-45 45 5.1×3.0×5.2 18 39
HVPF-50 50 5.1×3.0×5.6 20 40
HVPF-55 55 5.1×3.0×5.9 22 41
HVPF-60 60 6.8×5.0×4.2 10 62
HVPF-72 72 6.8×5.0×4.6 12 65
HVPF-84 84 6.8×5.0×4.9 14 72
HVPF-96 96 6.8×5.0×5.3 16 74
HVPF-108 108 6.8×5.0×5.7 18 81
HVPF-120 120 6.8×5.0×6.0 20 84
HVPF-132 132 6.8×5.0×6.4 22 90
HVPF-144 144 6.8×5.0×6.7 24 93
HVPF-156 156 6.8×5.0×7.1 26 99
HVPF-168 168 6.8×5.0×7.3 28 102

5、供貨范圍及現(xiàn)場安裝要求:
Scope of supply and Site Installation requirements:
1) 本機(jī)必須安裝在堅(jiān)固的平整的鋼筋混凝土上,或堅(jiān)實(shí)的鋼架基礎(chǔ)上?;A(chǔ)大小及有關(guān)尺寸參照安裝示意圖以及基礎(chǔ)圖。地基深由用戶根據(jù)實(shí)際情況自行確定。主機(jī)應(yīng)由專業(yè)人員起吊,應(yīng)防止撞擊、劃傷主機(jī)上設(shè)備。安裝時(shí)應(yīng)用水平儀在軸上校正主機(jī)水平并緊固同時(shí)安裝其它設(shè)備。
1) The machine must be installed on a solid, flat reinforced concrete, or a solid steel frame foundation. Base size and relevant dimensions refer to installation diagram and base drawing. The foundation depth shall be determined by the user according to the actual situation. The main machine should be lifted by professionals, and the equipment on the main machine should be prevented from hitting and scratching. During installation, please use an air level to correct the main engine on the shaft and fasten it while installing.
2) 本機(jī)供氣: 微粒小于5微米,壓力 0.5-0.6MPa,氣量:參考裝配圖說明。
2) Air supply: particles<5 microns, pressure 0.5-0.6MPa; Gas volume: Refer to assembly drawing description..
3) 水: 最大固體含 5ppm,固體微粒小于50um,壓力在3.5-6bar供量為參考裝配圖說明。
3) Water: the maximum solid contains 5ppm, the solid particles<50um, and the pressure is 3.5-6bar; Supply: Refer to assembly drawing description.
4) 供應(yīng)電力:3 相/380V±5%,單相/220V±5%,50Hz。
4) Power supply: 3-phase /380V+5%, single-phase /220V+5%, 50Hz.
5) 工作環(huán)境: 本機(jī)使用工作環(huán)境為 5~45℃,不能冰凍。
5) Working environment: The working environment of the machine is 5~45℃, and can not be frozen by water.
 
6、使用現(xiàn)場
 
7、應(yīng)用及案例
     Selection Guide

     目前已廣泛應(yīng)用于各種礦山精礦及尾礦脫水;冶煉、化工行業(yè)氧化物、電解液、爐渣的脫水及環(huán)保污水污泥廢酸處理等。
     At present, it has been widely used in mine concentrate and tailings dehydration, smelting, chemical industry oxide, electrolytic slag, leaching slag, slag dehydration and environmental protection sewage sludge waste acid treatment.

 

物料名稱  Material name

粒徑分布

給料濃度%

處理量kg(m2h)

濾餅水分%

礦源

焙燒金尾礦

-200目90%左右

30-35

350-400

14-18

河南

浮選金尾礦

-200目90%左右

20-30

300

18

棲霞

爐渣鐵

-200目90%

40

280

≤9

包鋼

硫酸鈣

廢酸經(jīng)石灰中和

10

200-250

35-40

河南

污泥

城市化工

5

100

65-70

煙臺

煤泥

-325目90%

30-35

300

16-17

河南

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